Zoo siab tso zis kub yas pellet/pipe/cubeextruder tshuab yas recycling khoom
Granulator
Zoo siab tso zis kub yas pellet/pipe/cubeextruder tshuab yas recycling khoom
SJ series ib leeg ntsia hlau extruder yas tshuab feem ntau siv rau extrude PP, PE, PET, PVC, ABS, PS, PA ect khoom. .Nws muaj cov pwm sib txawv thiab cov cuab yeej pabcuam, nws tuaj yeem tsim cov yeeb nkab yas, ntawv, pawg thawj coj saib, granules thiab lwm yam .Nws muaj cov yam ntxwv ntawm cov txheej txheem yooj yim, cov zis siab, ruaj khov extrusion siab, thiab tus nqi qis.
| Qhov project: DJ85 ib leeg ntsia hlau pelletizing kab | |
| Raw khoom & formula | PE films |
| Cov khoom kawg | PE granules |
| Tso zis muaj peev xwm | 120-200kg / h , nyob ntawm cov khoom tus yam ntxwv. |
| Central qhov siab | 1,14m ib |
pp pe pelletizing kab yas recycling granulating tshuab pov tseg yas granules ua tshuab
Parameters (CS Series Ob Chav Theem Compactor-Granulator):
| Model (ob theem) | CS85-100 UAS | CS100-120 | PIB 130-150 | PIB 160-180 | PIB 180-200 |
| Ntsia Hlau Diameter (mm) | 85 | 100 | 130 | 160 | 180 |
| L/D | 25-42 : kuv | 25-42 : kuv | 25-33 : kuv | 25-33 : kuv | 25-33 : kuv |
| Peev xwm (kg / h) | 150-200 | 300-350 | 500 | 600-700 Nws | 800-1000 |
Daim ntawv thov:
PE, PP zaj duab xis, Silk, Flakes (≤0.5mm), Hnab, thiab lwm yam.
Nco ntsoov, peb CS series compactor granulator tuaj yeem rub tawm txoj kev txiav, lossis dej nplhaib txiav txoj kev xaiv
Muaj xws li:
Siv conveyor (hlau ntes) → Compactor → Main extruder (nqus degassing system) → Hydraulic screen changer → Sub- extruder →
Hydraulic screen changer → Dej nplhaib txiav system → Dewatering tshuab → Cua tshuab → Cia hopper → tswj txee
1. Cov ntaub ntawv dav dav
1.1Pem teb chaw
Kev tsim kho yooj yim, kev ua haujlwm hauv av, kev ua haujlwm phab ntsa yuav tsum tau ua tiav zoo los ntawm Tus Neeg Yuav kom txais cov kab pelletizing no.
Cov neeg yuav khoom yuav tsum muab cov crane, forklift lossis lwm yam khoom nqa nqa, cov khoom siv thiab cov cuab yeej.
Thaj Chaw: yuav tsum tau tsim raws li kab layout.
1.2Fais fab mov
Nruab lub zog:106KW (kev siv lub zog siv tau kwv yees li 70%)
Fais fab mov:
Cov khoom siv hluav taws xob: 3 * 380V + N + PE;
Voltage kam rau ua: + 10% / -5%;
Tswj voltage: 24VDC + 220VAC;
Zaus: 50Hz + -2%
Hlau / cables:
- Hlau / cable los ntawm lub hwj chim mov mus rau tswj txee (muab los ntawm Buyer).
- Tag nrho cov hluav taws xob cables los ntawm kev tswj txee rau txhua lub tshuab (muab los ntawm Tus Neeg Yuav Khoom).
1.3Kev muab dej
Kev siv:0.6T / h (dej rov siv dua)
Cov dej txias:
Tsis muaj yaj lossis tshem tawm cov zaub mov xws li phosphor, sulfur, hlau, thiab lwm yam.
Inflow kub T1: max.15 ℃
Kev khiav hauj lwm kub T2: T2 = T1 + 5 ℃
Inflow siab, min: 2.5bar
Hardness: 5-8ºdH;
Reflux: tsis muaj zog
Hose dej:
Los ntawm kev muab dej rau txhua lub tshuab (muab los ntawm Tus Neeg Yuav).
1.4Compressed cua:0,6m ua3/min, 0.4 ~ 0.7Mpa
1.5Cov neeg ua haujlwm ua haujlwm
2-3 Cov neeg
1.6Lubrication roj
Tau txais hauv khw hauv zos ntawm kev pom zoo ntawm Tus Neeg Muag Khoom (muab los ntawm Tus Neeg Yuav Khoom).
2. Cov ntsiab lus lag luam
2.1 Mac OS Xhine lis & Nqe
| Tsis muaj. | Ntaus lub npe | Qauv | Qty (set) |
| 1 | Siv conveyor |
| 1 |
| 2 | Compactor |
| 1 |
| 3 | DJ85/33 ib leeg ntsia hlau extruder | DJ85/33 | 1 |
| 4 | Phaj hom Hydraulic screen changer160 |
| 1 |
| 5 | Dej nplhaib txiav system |
| 1 |
| 6 | Vibrating screen dewatering tshuab |
| 1 |
| 7 | Silo |
| 1 |
| 8 | Hluav taws xob txee |
| 1 |
2.2 Cov nqe lus them nqi
- 40% raws li tso nyiaj los ntawm T / T.
- 60% raws li qhov nyiaj tshuav los ntawm T / T ua ntej xa khoom thiab tom qab kuaj xyuas.
2.3 Lub sijhawm xa khoom
Hauv 50 hnub ua haujlwm txij li hnub tau txais qhov tso nyiaj.
2.4 Ntim
Yas zaj duab xis.
2.5 Warranty
13 lub hlis rau cov khoom siv kho tshuab txij li hnub ntawm daim nqi ntawm kev thauj khoom.Peb lub hlis lav rau cov khoom siv hluav taws xob yog tias cov khoom siv hluav taws xob hauv Lub Hoobkas tsis ruaj khov.
cuishi yuav tsub tus nqi buyer tus nqi ntawm cov khoom seem tom qab cov khoom tawm ntawm warranty thiab muab cov kev qhia mus sij hawm ntev.
2.6 Installation & Commissioning
- Cov neeg yuav khoom yuav tsum tau npaj rau kev teeb tsa thaum cov cuab yeej tuaj txog, xws li cov khoom siv hluav taws xob, dej, kev ua haujlwm thiab cranes, thiab lwm yam.
- cuishi yuav npaj rau daim ntawv thov vixaj rau cov engineers, leej twg yuav mus rau Buyer lub Hoobkas rau commissioning txoj hauj lwm.
- Tus neeg yuav khoom yuav tsum tau them daim pib caij dav hlau mus ncig rau cov kws ua haujlwm yog tias daim ntawv thov vixaj raug pom zoo, thiab them cov nuj nqis tsim tawm xws li vixaj kev cai, pluas noj, kev pab thiab nyiaj pub dawb ntawm USD100 ib hnub rau txhua tus engineer.
2.7 Siv tau
- 60 hnub txij li hnub hais.
3. Technical specification
3.1DJ85 Ib leeg ntsia hlau extruder
| 1 | Siv conveyor | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Raws li tus qauv tsim, cov khoom pov tseg yas xws li zaj duab xis, txhob lo lo ntxhuav, hlua, hnab, cov ntaub tsis-woven raug xa mus rau hauv lub compaction bin ntawm lub cuishi system los ntawm cov khoom siv siv.Lub conveying ceev ntawm cov khoom siv pub mis yog txuas nrog lub fullness ntawm lub compaction rau hauv, thiab lub conveying ceev ntawm cov ntaub ntawv pov tseg yog cia li hloov raws li lub fullness ntawm lub compaction bin.Motor zog: 1.5kw Dav ntawm txoj siv conveyer: 400mm Ntev ntawm kev thauj mus los: 5000mm Nrog hlau ntes: Suav hom | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 2 | Compactor | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Lub riam txav tau nyob rau hauv lub compaction bin rotates txiav thiab tsoo cov khoom pov tseg nkag mus rau hauv lub bin.Lub siab ceev rotating txav riam, thaum crushing cov khoom, generates kev sib txhuam kub kom pre-qhuav cov pov tseg.Nyob rau tib lub sij hawm, nrog kev pab los ntawm ib tug tshwj xeeb tsim kub tswj thiab ceev tswj system, lub tshav kub-absorbing khib nyiab yog pre-processed hauv qab no lub melting point kub.ntsws.Cov khib nyiab ua ntej yog compacted los ntawm cov lus qhia zawj hauv cov phab ntsa silo, thiab raug yuam mus rau hauv lub extruder pub thoob los ntawm lub zog centrifugal ntawm rab riam tig.Los ntawm cov txheej txheem kev sib xyaw ua ke ntawm crushing, ziab thiab compacting, kev ruaj ntseg thiab kev ua haujlwm siab ntawm kev pub cov khoom pov tseg uas tsis tshua muaj qhov ntom ntom yog ua kom ntseeg tau. Lub cev muaj zog: 37kw Kev tswj qhov kub thiab txias Txoj kev txias: dej txias Qty ntawm rotary hniav: 4PCS Qty ntawm cov hniav ruaj khov: 9PCS Bearing: NSK Cov khoom sib cuag nrog cov khoom yog stainless hlau | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 3 | DJ85/33 Ib leeg ntsia hlau extruder | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Cov txheej txheem tshwj xeeb (chim, ntsia hlau) tsim los rau ntau yam khoom siv pov tseg tuaj yeem yaj thiab plasticize cov ntaub ntawv pov tseg ua ntej ua ntej kom maj mam. Plastic pov tseg yuav tau yaj tag nrho thiab plasticized nyob rau hauv lub hom phiaj tsim txheej txheem ntev ntawm 32D txog 36D. Gearbox: siab torque, tsis tshua muaj suab nrov, Hardened hniav sib tsoo iav kem nrog ib tug sab nraud txias circulatory Lub cev muaj zog: 55kw, Zaus tswj los ntawm inverter Ceev ceev: 0 ~ 120rpm Khoom siv ntawm cov ntsia hlau thiab chim: 38CrMoA1A, nitride kho Sab hauv kho thickness: 0.4 ~ 0.7mm, L / D: 33: 1 Txoj kab uas hla: φ85mm Txoj kev txias: quab yuam cua txias txoj kev Cua sov txoj kev: los ntawm cua sov Cua sov cheeb tsam 6 Lub zog cua sov txog 48KW Txoj kev cua txias cua txias: 0.33KW X 5 = 1.65KW Ob Chav Nqus Degassing System: Lub tshuab nqus tsev twj: 2.2kw Filtration style: dej lim. Chav tsev nqus tsev vacuum: tsim tshwj xeeb, ob chav zones. Vacuum tube: kub thiab siab resistant roj hmab raj. Cov pa tawm ntawm cov volatile xws li micro-molecules thiab ya raws los ntawm yaj los txhim kho cov granules zoo. Kev tiv thaiv tus kheej: Tshaj-load tiv thaiv lub cev muaj zog. Over-pressure tiv thaiv ntawm cov ntsia hlau. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4 | Phaj hom Hydraulic screen changer160 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| Ib-phaj ob-chaw nres tsheb screen changer: · Ring-shaped heater rau cua sov zoo ib yam thiab ruaj khov. · Kev ua haujlwm tsis muaj paug thiab ua haujlwm nrawm nrawm. · Yooj yim sealing ntaus ntawv. · Stainless screen: siab precision, hnav resistant thiab siab resistant. Txoj kab uas hla: 160mm Lub cev muaj zog ntawm hydraulic: 2.2kw | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5 | Dej nplhaib txiav system | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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| 1. Qhov ceev ntawm cov hniav pelletizing tau hloov kho kom txog rau thaum cov pellets zaum kawg tshwm sim.2.Cov cuab yeej pneumatic yog siv los pub cov riam los xyuas kom muaj kev sib cuag zoo ntawm cov hniav thiab cov tuag, thiab lub siab ntawm riam yog cia li hloov mus rau xyuas kom meej lub uniform txiav quab yuam ntawm riam. Pib lub kaw lus nrog ib tus yuam sij kom ua haujlwm ntawm tag nrho cov system ntau dua yooj yim; Kab rov tav tuag ntsej muag cutter Lub cev muaj zog: 2.2kw Lub zog ntawm lub twj tso kua mis: 2.2kw Lub cutter yog zaus tswj los ntawm inverter | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 6 | Vibrating screen dewatering tshuab | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Advanced dewatering vibrating npo ua ke nrog kab rov tav centrifugal ziab tuaj yeem ua tiav kev ua haujlwm kom qhuav thiab qis zog noj.cuishi txais kev tsim qauv kaw thiab nruab nrog lub npog tsis zoo, uas muaj suab nrov tsawg thiab siv tau ntau dua.
Lub cev muaj zog: 0.25kw * 2. Yam khoom uas tiv tauj dej: SUS304. Sib dhos sieves: tsis welded.Txhim kho thiab kho los ntawm screws, kom yooj yim hloov tshiab sieves yav tom ntej. Springs yog ib puag ncig nrog roj hmab, tiv thaiv los ntawm qhov sib txawv loj loj los ntawm lub caij nplooj ntoo hlav. Tsim tshwj xeeb los tiv thaiv me me impurities poob rau hauv dej twj.
Lub cev muaj zog: 3kw. Rotary ceev: 1460 rpm Yam khoom uas hu rau dej thiab granules: SUS304. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 7 | Silo | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Muaj peev xwm ua tau zoo: 700LM khoom ntawm ib feem ntawm kev sib cuag nrog cov khoom Stainless hlau | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 8 | Hluav taws xob txee | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Lub kaw lus tswj tau txais kev tswj hwm Siemens, thiab tau nruab nrog kev lag luam-qib kov lub lag luam screen (yeem khoom)
Raws li cov txheej txheem kev teeb tsa thiab cov txheej txheem tuav cov khoom yuav tsum tau ua, qhov txuas cuishi system paub txog ib qho tseem ceeb pib, yog li zam kev ua yuam kev hauv phau ntawv pib txheej txheem.
Nrog kev pab los ntawm ib chav tsev tshwj xeeb, cuishi system tuaj yeem paub txog ib qho tseem ceeb kaw ntawm tag nrho cov system module kom tsis txhob muaj cov khoom puas tsuaj los ntawm kev ua haujlwm tsis raug thaum lub sijhawm kaw.
cuishi yog nruab nrog lub luag haujlwm nres thaum muaj xwm txheej ceev, uas yog siv los ua qhov xwm txheej ceev rau qhov tsis txaus ntseeg thaum lub sijhawm ua haujlwm ntawm lub tshuab, kaw tag nrho cov txheej txheem kom sai thiab ceev kom tsis txhob muaj xwm txheej thib ob thiab raug mob.
Cov cuab yeej tiv thaiv lub neej Lub cuishi system tag nrho coj mus rau hauv tus account qhov teeb meem kev nyab xeeb ntawm cov khoom siv thaum lub sijhawm ua haujlwm.Txhua qhov chaw khiav hauj lwm thiab kev sib hloov txoj hauj lwm yog nruab nrog cov hluav taws xob kev nyab xeeb hloov kom ntseeg tau tias muaj kev nyab xeeb ntawm cov khoom siv thaum lub sijhawm ua haujlwm thiab zam kom tsis txhob muaj kev phom sij thaum lub sijhawm ua haujlwm ntawm cov cuab yeej ua rau muaj kev puas tsuaj rau cov neeg siv khoom.
Nrog kev pab los ntawm kev tswj qhov kub thiab txias thiab lub hom phiaj optimization tsim ntawm cov txheej txheem plasticizing, lub cuishi system tuaj yeem ua kom ntseeg tau thiab ruaj khov ntawm qhov kawg pelleting zoo.
Nrog kev pab los ntawm kev tswj hwm lub hauv paus ntsiab lus thiab kev paub txog kev ua tau zoo ntawm cov khoom siv rov ua dua tshiab, cuishi system tuaj yeem xyuas kom meej tias cov khoom siv pov tseg ua tiav tau qhov zoo tshaj plaws preheating thiab compaction xeev nyob rau hauv lub compaction chamber, thiab tuaj yeem zam cov khoom siv rov qab los ntawm cov yas. .Overheating los yog degradation nyob rau hauv lub warehouse. Contactor: Schneider Relay: CHNT General hloov: CHNT Circuit Breaker: CHNT Lus Cim: Cov neeg siv khoom xav tau muab cov xaim los ntawm lub txee tswj rau txhua lub tshuab.
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3.2 Khoom seem: FOC
Mechanical ib feem
| No | Lub npe | Chav tsev | Qty |
| 1 | Kub txiav hniav | daim | 2 |
| 2 | Ntsia hlau tshem tawm cov cuab yeej | teeb | 1 |
| 3 | Asbestos hnab looj tes | khub | 1 |
| 4 | Input thiab output ncej roj foob | teeb | 1 |
| 5 | Nqus O-ring | daim | 2 |
Hluav taws xob qhov chaw
| No | Lub npe | Chav tsev | Qty |
| 1 | AC contactor | daim | 1 |
| 2 | Khawm | daim | 2 |
| 3 | Kub lub rooj | daim | 1 |
| 4 | Thermocouple | daim | 2 |
4.Kev tshuaj xyuas ua ntej xa khoom
Tus Neeg Muag Khoom yog lub luag haujlwm rau kev teeb tsa kev sim ua ntej xa khoom.
